Effect on Quality, Efficiency, Finance, and Safety through PBOI

 

In this section of the blog, we will discuss the impact of the technological change within Tobroco and the implementation of AR technology in the production line.

Process:

Tobroco is on the cutting edge of manufacturing, and the future is looking brighter with the integration of Augmented Reality (AR). Here's a brief look at how AR is transforming assembly processes at Tobroco:

Streamlined Assembly: AR glasses provide mechanics with real-time, step-by-step instructions, boosting efficiency, reducing errors, and increasing productivity.

Optimized Maintenance: Quick access to maintenance instructions via AR means faster, more accurate repairs, and improved machine uptime.

Operational Impact:

• Simplified Work: AR makes complex instructions visually clear, simplifying tasks.
• Real-time Safety: Immediate alerts enhance workplace safety.
• Efficient Resources: Mechanics can work efficiently without constant screen-checking.
• Innovative Methods: AR introduces new assembly methods and enhances process control.

In essence, AR is revolutionizing Tobroco's assembly processes, fostering efficiency, safety, and innovation. Stay tuned for Tobroco's journey into the exciting world of Augmented Reality.

 

Control:
Tobroco is ushering in a new era of control, quality, and cost efficiency with the implementation of Augmented Reality (AR). Let's dive into how AR is reshaping the way Tobroco manages its operations:

Control: Real-time Monitoring and Control: AR empowers Tobroco to monitor assembly and maintenance activities in real-time. Team leaders can track progress, spot bottlenecks, and intervene when necessary.

Quality: Enhanced Quality: AR provides mechanics with visual instructions and warnings, promoting adherence to quality standards. Real-time Inspections: Mechanics can efficiently inspect products and promptly detect defects, ultimately enhancing overall product quality.

Costs: Initial Investments: Introducing AR necessitates an initial investment in hardware and software, incurring costs. Potential Savings: Over the long term, efficiency gains and reduced errors from AR can lead to cost savings.

Additionally, the application of AR at Tobroco has the potential to impact product delivery:

Delivery Reliability: Improved Delivery Accuracy: AR has the potential to enhance assembly precision, resulting in fewer errors and higher delivery accuracy. Faster Part Identification: Mechanics can swiftly locate the required components with AR, reducing the risk of missing parts.

Delivery Speed: Efficient Assembly: AR enables mechanics to work more swiftly, receiving direct visual instructions, potentially accelerating overall delivery speed. Swift Troubleshooting: In case of errors or issues, mechanics equipped with AR can rapidly identify and rectify the root causes, reducing production process delays.

In summary, AR is elevating Tobroco's ability to manage processes, ensuring better quality, and offering potential cost savings, all while enhancing the reliability and speed of product deliveries. Stay tuned for more updates as Tobroco continues to harness the power of Augmented Reality.

 

Organization:
As Tobroco dives into the realm of Augmented Reality (AR), a wave of transformation sweeps across the organization. Here's a glimpse of how AR is reshaping Tobroco's structure:

Employee Training: Tobroco is investing in equipping its mechanics with the skills to effectively utilize AR. This includes training on operating AR glasses and comprehending AR instructions.

Change Management: The implementation of AR brings changes in organizational culture and practices. Tobroco is committed to an effective change management plan to ensure employees embrace these changes wholeheartedly.

Impacts on the Organization:

Roles and Responsibilities:

• Mechanics will adapt to using AR glasses and learn how to work with them.
• Content creation for AR instructions becomes a new responsibility for work preparation.
• R&D is ensuring proper implementation.
• Procurement is tasked with ordering multiple glasses.
• Logistics ensures glasses are in the right place at the right time, requiring a shift in supply chain management.
• IT is responsible for software implementation, updates, and maintenance.
• Tobroco is committed to upskilling its workforce to navigate this new technology effectively.

Behavior:

• Mechanics will adjust their behavior, considering AR glasses as standard tools. Caution becomes a natural instinct when wearing valuable AR equipment.
• Increased awareness of safety instructions may occur as AR provides real-time alerts.

Culture:

• The introduction of AR can foster a culture of technological innovation and continuous improvement.
• Employees may be motivated to embrace new technologies, contributing to an innovative culture.

In summary, AR is not just a technological upgrade; it's a catalyst for organizational change, improved safety, and an innovative mindset at Tobroco. Stay tuned as Tobroco's journey with Augmented Reality continues to unfold.

Information:

Access to Crucial Information: With Augmented Reality (AR), Tobroco's mechanics now have instant access to vital information, including detailed machinery manuals, parts lists, and troubleshooting procedures. Let's delve into how AR is transforming information accessibility at Tobroco:

Product Information:

• Enhanced Access to Product Information: Mechanics benefit from direct access to comprehensive product information through AR, elevating the precision of assembly and maintenance.
• Real-Time Updates: Product information receives real-time updates via AR, ensuring that data remains current throughout the production process.

Process Information:

• Visual Process Instructions: AR delivers visually intuitive process instructions, streamlining and expediting the assembly process.

Management Information:

• Enhanced Control and Tracking: AR contributes to improved control and tracking of the production process, resulting in more detailed management information. Mechanics are empowered with a wealth of data, including product insights, process steps, parts information, and real-time changes and warnings.

Communication:

• Real-Time Alerts: Mechanics receive immediate warnings through AR, facilitating swift communication.

In essence, AR serves as a gateway to instant, accurate, and real-time information for Tobroco's mechanics. It simplifies processes, enhances control, and fosters seamless communication, ultimately contributing to a more efficient and effective production environment. Stay tuned for more updates on Tobroco's AR journey!

The implementation of AR technology has the following consequences within Tobroco:
Augmented Reality (AR) technology is poised to revolutionize Tobroco's assembly line, bringing significant improvements in quality, efficiency, safety, and financial outcomes. Let's delve into how AR can transform the manufacturing landscape:

Quality:

• Enhanced Precision: AR-equipped technicians can follow detailed instructions and digital models through AR glasses, resulting in greater precision and reduced assembly errors.
• Real-time Quality Control: AR enables real-time inspection of components during assembly, with visual overlays helping identify misalignments or defects promptly.
• Quick Issue Identification: AR can immediately alert technicians to problems or defects, allowing for swift resolutions before products leave the production line.

Efficiency:

• Heightened Productivity: AR glasses grant technicians immediate access to instructions and data, reducing task completion times and enhancing overall productivity.
• Task and Time Management: AR assists technicians in managing tasks and time efficiently, enabling better planning and prioritization.
• Real-time Data and Feedback: AR provides real-time data, including production progress, machine performance, and quality control indicators. Technicians receive instant feedback and can troubleshoot without leaving the assembly line.
• Reduced Errors and Rework: Visual support from AR leads to more accurate work, diminishing errors and the need for costly rework.
• Support for Complex Tasks: AR simplifies complex assembly tasks with detailed instructions and visual guidance.

Safety:

• Enhanced Work Instructions: AR glasses display comprehensive work instructions, contributing to a safer working environment by reducing misunderstandings and errors.
• Real-time Alerts: AR can issue real-time warnings for potentially hazardous actions or situations, improving overall safety.
• Digital Safety Markings: AR can project virtual markers guiding technicians to emergency exits, fire extinguishers, safety showers, first aid stations, and other workplace safety features.
• Protective Eyewear: AR glasses provide additional facial protection, enhancing worker safety against moving materials or objects. This added layer of protection contributes to overall safety improvements.

Financial Impact:

• Initial Investments: The initial implementation of AR requires hardware and software investments, incurring upfront costs.
• Potential Savings: Over time, AR can lead to cost savings through increased efficiency, reduced errors, and improved productivity.

General Advice:

• Start AR implementation on a small scale or a limited number of workstations for testing and validation purposes.

Cost Breakdown (Annual Basis):

• One AR safety glasses unit costs €5,000.
• Software costs €100,000 with €10,000 monthly maintenance.
• Labor cost per employee: €100 per hour.
• Training duration: 2 hours per person.
• Work instructions preparation time: 500 hours.
• Average machine selling price: €50,000.
• Tobroco produces 50 machines per week in the current scenario.
• AR glasses are expected to increase production by 5%.
• Quality control is expected to improve by 50%.
• Tobroco currently spends 750 hours per week on machine improvements.
• Current safety costs and accidents amount to €25,000.
• AR glasses are expected to enhance safety by 50%.

By embracing AR technology, Tobroco is poised to elevate its manufacturing processes, delivering higher-quality products, improved efficiency, enhanced safety, and, in the long run, financial benefits.

In this section, we will delve into the strategic implications applicable to Tobroco and the consequences for various stakeholders. Let's explore the new product-market combinations made possible by the implementation of Augmented Reality (AR) technology:

1. AR Glasses for Mechanics - Enhanced Maintenance Service:

• Product: AR glasses equipped with maintenance software.
• Market: Other companies in the agriculture and construction machinery industry seeking to improve their maintenance processes.

2. AR-Supported Training and Education - Educational Sector:

• Product: AR training modules and software.
• Market: Educational institutions and training centers aiming to utilize advanced technology for teaching technical skills.

It's crucial to conduct market research and understand the needs of potential customers before determining which new product-market combinations hold the most promise for Tobroco. Identifying specific niches and value propositions can lead to successful expansions into various sectors.

 

What Advice Should Be Given to the CEO, Marketers, Production Personnel, an Engineer, and Customers?

To effectively address the points mentioned and communicate with various stakeholders at Tobroco regarding the AR research, consider the following approaches:

1. Technical Challenges:

• When communicating with other engineers about technical challenges, use technical language and specifications relevant to AR implementation. Explain the technical complexities and potential solutions being explored.

2. Advice to the CEO:

• When advising the CEO, focus on business outcomes and strategic value. Emphasize how AR can support business objectives such as cost savings, improved efficiency, or enhanced customer service.

3. Advice to Marketers:

• Collaborate with marketers to understand the benefits of AR for marketing and customer engagement. Explain how AR can be used to promote products, engage customers, and gain a competitive advantage.

4. Advice to Production Personnel:

• When advising production personnel about AR, concentrate on practical benefits and the impact on their daily tasks. Show how AR can optimize the assembly process, enhance safety, and shorten the learning curve.

5. Advice to Customers:

• When advising customers about AR, elucidate the benefits they can expect, such as improved product support, quicker issue resolution, and enhanced user-friendliness. Be transparent about potential implementation requirements and investment costs.

Ensure that your communication is clear and tailored to the specific needs and expectations of each of these stakeholders. Use charts, examples, and demonstrations to make complex technical concepts more accessible to non-technical stakeholders. It's also essential to emphasize the potential impact of AR on business outcomes, such as cost savings, increased efficiency, and improved customer experience.